System
Level 508 – Powered – Motor powered roller decks
for automated handling of ULD’s at Dolly height

SYSTEM HEIGHT

508 mm

Components

Motor powered roller deck – 10 ft / 20 ft NEP / 10 ft WEP

Options

• Manual or powered pallet stops

Components

Weighing System



System
Level 508 – Powered – Motor powered roller decks

Our System Level 508 – Motor Powered Roller Decks are used for automatic conveying and/or storage of ULD’s. Powered roller conveyors are an integral part of any air cargo handling system.

Key benefits

Ergonomic operations

Efficient

Low maintenance

Safe

Customer stories

Air Cargo Handling System for FedEx Express at LGG

Since 2007, SACO has been a trusted partner of FedEx Express in the development and enhancement of its air cargo handling systems at Liège Airport (LGG). Over the years, we have worked closely with FedEx Express to deliver cutting-edge solutions that optimise cargo operations, ensuring efficient, safe, and streamlined handling of Unit Load Devices (ULDs).

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Advanced ULD Handling System for Swissport at Chicago O’Hare Airport (ORD)

SACO is proud to support Swissport in the installation of a cutting-edge Unit Load Device (ULD) handling system at Chicago O’Hare International Airport (ORD). Designed to optimize cargo operations, this advanced system will enhance the safe, efficient, and streamlined movement of ULDs, meeting the demanding needs of one of the busiest cargo hubs in the world.

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Advanced ULD Handling System for WFS at Madrid Barajas Airport (MAD)

SACO is proud to partner with Worldwide Flight Services (WFS) in the development of an advanced Unit Load Device (ULD) handling system at their new facility at Madrid Barajas Airport (MAD), Spain. The primary objective of this project is to ensure the safe and efficient handling of ULDs within this state-of-the-art facility, which has direct airside access.

This fully integrated handling system is designed to improve cargo throughput, minimize handling times, and ensure operational safety, positioning WFS’s new facility at Madrid Barajas Airport as a key hub for efficient ULD management in Spain.

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ULD Handling System Project for Havas at Istanbul Airport

In a significant development aimed at enhancing cargo handling efficiency, SACO has been entrusted with the design and implementation of an advanced Unit Load Device (ULD) handling system for Havas at Istanbul Airport, Turkey. The scope of supply for this project includes a fully automated electrical control system that will significantly improve the process of loading, unloading, and transporting ULDs.

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Air Cargo Handling System for Maersk Eindhoven

We partnered with Maersk in Eindhoven to install a comprehensive Cargo Handling system, designed to enhance their logistics operations. This project included the integration of a specialized Truck Dock for 20 ft containers, featuring dual hydraulic scissor lifts with a lifting speed of 1.8 m/min, and motor-powered 10 ft roller decks to streamline cargo movement. The system also includes advanced components like hydraulic-powered ULD stops, side shift functions, an integrated weighing system, and a capstan winch for additional handling precision. For safety and operational efficiency, we installed heavy-duty crash barriers with rollers, powered lead rollers, and electric controls with an operator panel for seamless control.

Additionally, we provided a BUBD 10 ft lowering workstation, equipped with a hydraulic scissor lift, a flat-top steel deck, and a pit with safety provisions. This system, complete with electric controls, ensures optimal handling and flexibility for Maersk’s diverse cargo needs, reflecting our commitment to delivering tailored and efficient solutions in line with Maersk’s logistics requirements.

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Material Handling System Upgrade for the Belgian Military

Following the introduction of the new A400M transport aircraft, the Belgian Military embarked on a comprehensive project to upgrade its material handling equipment. This significant initiative involved a complete redesign of a large-scale warehouse dedicated to the assembly of air pallets, ensuring the facility is fully equipped to support the increased cargo capacity and operational demands of the A400M.

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Buffer TEP System for Air France Cargo at Charles de Gaulle Airport

SACO has successfully delivered the advanced Buffer TEP system to Air France Cargo (AFC) at Charles de Gaulle Airport. This cutting-edge ULD transport system is designed to automatically convey ULDs between the truck docking area and the Automated Guided Vehicle (AGV) docking area. While transporting the ULDs, the system continuously monitors their positions and prioritises movements based on operational needs. This innovative solution enhances the efficiency and reliability of Air France Cargo’s logistics operations, ensuring smooth and automated handling of cargo throughout the facility.

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ULD Handling and Storage System for Air New Zealand

SACO is proud to have delivered a fully automated ULD handling and storage system to Air New Zealand at Auckland Airport (AKL), New Zealand. This advanced system features a 4-level, 15ft ETV (Elevating Transfer Vehicle) equipped with fully automatic controls. With 270 storage positions for 10ft units, the system provides efficient and reliable storage and management of ULDs. Thanks to this innovative technology, Air New Zealand can significantly enhance their operational efficiency, making a valuable contribution to their logistics processes at the airport.

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ULD Handling System for DHL Hub at Leipzig Halle Airport

SACO is proud to have delivered a ULD handling system for the DHL Hub at Leipzig Halle Airport. This massive logistics centre, representing an investment of €230 million, spans a warehouse area of 48,000 m². With the capacity to process 150,000 packages per hour and manage 23,600 aircraft movements per year, the hub plays a crucial role in DHL’s global operations. The advanced ULD handling system provided by SACO ensures efficient and reliable cargo handling, supporting the seamless flow of goods through one of the world’s busiest logistics hubs.

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Air Cargo Handling and Storage System for Yusen Air & Sea Service at Schiphol Airport

SACO is proud to have delivered an air cargo handling and storage system for Yusen Air & Sea Service at Schiphol Airport (AMS) in Amsterdam, The Netherlands. This innovative system enhances the efficiency and reliability of cargo operations by automating the handling and storage of ULDs. Designed to meet the high demands of international logistics, the system optimises space usage and streamlines the flow of goods, supporting Yusen’s global operations at one of Europe’s busiest airports.

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