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ULD Handling System for DHL Hub at Leipzig Halle Airport

SACO is proud to have delivered a ULD handling system for the DHL Hub at Leipzig Halle Airport. This massive logistics centre, representing an investment of €230 million, spans a warehouse area of 48,000 m². With the capacity to process 150,000 packages per hour and manage 23,600 aircraft movements per year, the hub plays a crucial role in DHL’s global operations. The advanced ULD handling system provided by SACO ensures efficient and reliable cargo handling, supporting the seamless flow of goods through one of the world’s busiest logistics hubs.

Brand Image
Name
DHL
Location
Leipzig Halle (LEJ)
Place
Leipzig, Germany
10.044

380X

270X

Saco’s Scope of Supply:

  • 10.044 m² Castor Decks
  • 380 Reload and offload Roller Decks
  • 270 Weighing Scales, integrated in Roller Decks
  • 4 Lowering Build-Up / Break Down (BUBD) Work Stations
  • 1 ULD Truck Dock 20ft
  • PLC Controls
  • SCADA System

Customer stories

Air Cargo Handling System for FedEx Express at LGG

Since 2007, SACO has been a trusted partner of FedEx Express in the development and enhancement of its air cargo handling systems at Liège Airport (LGG). Over the years, we have worked closely with FedEx Express to deliver cutting-edge solutions that optimise cargo operations, ensuring efficient, safe, and streamlined handling of Unit Load Devices (ULDs).

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Advanced ULD Handling System for Swissport at Chicago O’Hare Airport (ORD)

SACO is proud to support Swissport in the installation of a cutting-edge Unit Load Device (ULD) handling system at Chicago O’Hare International Airport (ORD). Designed to optimize cargo operations, this advanced system will enhance the safe, efficient, and streamlined movement of ULDs, meeting the demanding needs of one of the busiest cargo hubs in the world.

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Advanced ULD Handling System for WFS at Madrid Barajas Airport (MAD)

SACO is proud to partner with Worldwide Flight Services (WFS) in the development of an advanced Unit Load Device (ULD) handling system at their new facility at Madrid Barajas Airport (MAD), Spain. The primary objective of this project is to ensure the safe and efficient handling of ULDs within this state-of-the-art facility, which has direct airside access.

This fully integrated handling system is designed to improve cargo throughput, minimize handling times, and ensure operational safety, positioning WFS’s new facility at Madrid Barajas Airport as a key hub for efficient ULD management in Spain.

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ULD Handling System Project for Havas at Istanbul Airport

In a significant development aimed at enhancing cargo handling efficiency, SACO has been entrusted with the design and implementation of an advanced Unit Load Device (ULD) handling system for Havas at Istanbul Airport, Turkey. The scope of supply for this project includes a fully automated electrical control system that will significantly improve the process of loading, unloading, and transporting ULDs.

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Air Cargo Handling System for Maersk Eindhoven

We partnered with Maersk in Eindhoven to install a comprehensive Cargo Handling system, designed to enhance their logistics operations. This project included the integration of a specialized Truck Dock for 20 ft containers, featuring dual hydraulic scissor lifts with a lifting speed of 1.8 m/min, and motor-powered 10 ft roller decks to streamline cargo movement. The system also includes advanced components like hydraulic-powered ULD stops, side shift functions, an integrated weighing system, and a capstan winch for additional handling precision. For safety and operational efficiency, we installed heavy-duty crash barriers with rollers, powered lead rollers, and electric controls with an operator panel for seamless control.

Additionally, we provided a BUBD 10 ft lowering workstation, equipped with a hydraulic scissor lift, a flat-top steel deck, and a pit with safety provisions. This system, complete with electric controls, ensures optimal handling and flexibility for Maersk’s diverse cargo needs, reflecting our commitment to delivering tailored and efficient solutions in line with Maersk’s logistics requirements.

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